Company Profile: thyssenkrupp

“thyssenkrupp has been a trusted supplier of premium quality products and services to the Sub-Sahara African mining industry for decades,” states
Philipp Nellessen, CEO of thyssenkrupp Industrial Solutions Sub Sahara Africa. “In order to keep up with the evolving market, we have placed Industry 4.0 at the crux of operations which will in turn be
to the ultimate benefit of our customers.”

The company’s Minerals Processing division which concentrates on comminution also boasts one of the largest crushing and grinding technology portfolios, which are customised to customers’ plant process
requirements. The division recently launched two new innovations; Eccentric Roll Crusher (ERC) and online monitoring of the High-Pressure Grinding Roll (HPGR).

Equipped with state-of-the-art features, the new Eccentric Roll Crusher delivers a large throughput and application in hardrock mining as well as a
small footprint that is perfectly suited for under ground crushing applications.

Based on over three decades of proven grinding technology, thyssenkrupp has enhanced the HPGR through the development of several innovative
process enhancements and application. The HPGR application ensures improved process efficiency and optimised power usage. The machine’s dry
grinding technology assists customers in optimising water consumption and in reducing total overall cost of ownership. With these new developments, it is now possible to monitor HPGR performance remotely including continuous wear measurement and notifications of stud breakage.


“We have been intricately involved in the process design and optimisation of various mines in the region,” continues Philipp. “We utilise our process
expertise and unique in-house test facilities to assist customers make their projects feasible during the planning stages, and later to ensure the process
warranties when we transfer the plant.”

thyssenkrupp’s Materials Handling division caters to customers from pit-to-port. “Our division is perfectly positioned to offer state-of-the-art technology and system design products for efficient bulk handling
solutions,” states Jacques Steyn, General Manager of Materials Handling at thyssenkrupp Industrial Solutions South Africa.

“Our all-inclusive range of bulk materials handling equipment includes bucket wheel excavators, crushers, feeders, overland and plant conveyors, stackers, reclaimers, transfer cars, as well as trains and ship
loading and unloading systems.”

Shifting focus to its world-class conveyor belt technology, the division’s most recent innovation, the Mega Pipe, was developed in collaboration with a key supplier and business partner. The Mega Pipe effectively enables the transportation of material out of a mine pit at 35 to 45 degree incline angles.

“The ability to escape a pit at such high angles greatly minimises belt length and enables customers to use routes that are not used by other equipment,” notes Jacques. “It also supports the push of mining companies to reduce CO2 emissions by replacing the previously required mining trucks,” he adds.

thyssenkrupp’s latest innovations also extend into the Energy and Sugar division, which smartly encompass digitalisation for enhanced sustainability.

The biomass and cold cyclone circular fluidised bed combustion technology focuses on efficiency, while the sugar technology brings operating costs
down. When it comes to chemicals, the company is focused on clean carbon to chemical that minimises carbon footprints.

Currently the company has three offices in the southern region; South Africa, Mozambique and Zambia which assist in the delivery of products,
technology and services to customers. thyssenkrupp’s offices in Ghana and Nigeria provide support with their strong presence in the western and northern regions of Africa. In line with thyssenkrupp’s customer-centricity, the company also offers financial engineering solutions, rounding off its turnkey equipment and technology portfolio.